The effects of sub-grain boundaries on the quenching sensitivity and the precipitation behavior in Al-7.01Zn-1.26Mg- 1.43Cu alloy were investigated by an end-quenching test. Specimens were solution treated at 440 ℃ and 480 ℃ to get different recrystallization fractions, respectively. The results show that the maximum hardness value of the Al-Zn-Mg-Cu alloy can be improved by the sub-grain boundaries, but the depth of age-hardening layer decreases significantly. The precipitation temperature and the activation energy are reduced by the changes of surface energy, which is induced by sub-grain boundaries. So, the precipitation process from η phase to η phase becomes much easier. In this way, an increase in the number of sub-grain boundaries promotes the precipitation of MgZn2 particles, especially η＇-MgZn2.
